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Initially, our contact with Thermaltake was via E-mail with a technician named Steven Wu.  We informed Steven of the problem and how we found it and this is the reply we received: 

From: Steven
Wednesday, April 16, 2003 11:53 AM
Subject: Thermaltake

Hi,
Please send us back the miss-placed firewire cable (whole set) and we will be investigating this problem immediately.

Best Regards,
Steven
Support assistance
Thermaltake
626-968-9189

My reply: 


DATE:   Wed, 16 Apr 2003 13:04:43 -0700
TO:  Steven
SUBJECT:    RE: Thermaltake

Steven -

I don't understand what you mean.  What cable do you want me to send back and where do you want me to send it?

Do you want just the cable that connects from the motherboard to the I/O interface at the top of the case?

My wife and I picked up these cases at two different FunKey Computer locations, so I'm relatively certain this problem affects a lot more cases than just the ones we purchased from two different stores.  It might be "too little too late" to deal directly with the end user (me) to investigate this issue - especially if we determine that other stores are still selling this same case with this same wiring problem.  I'm going to go back to the store where I purchased my case from and me & Jason, the store manager, are going to see if this problem still exists on the latest order of Xaser III cases they received.  If the problem does still exist, then there's no need for me to send anything back to you, since obviously many more cases (and customers) are affected by this problem.  If the problem does NOT exist on the cases they currently have in stock, then we'll proceed once I better understand what responsibility Thermaltake plans to take regarding the damage done to my equipment.

In either event, I still have two damaged motherboards, 1 dead Creative Jukebox 3 and a dead 40G 1394 drive to get "dealt" with, and I'm extremely reluctant to send back my only evidence of a manufacturing defect to the company which made the product.  In the event Thermaltake refuses to take responsibility for this flaw, I'm going to need this cable first as proof that the cable is in fact wired wrong, and second, as proof that I was not responsible for the damage done to the above mentioned devices.  I am more than happy to provide ANY pinouts or any other information you might require, including very detailed photographs of the cable or whatever you think you need, but for my protection - at least until I can get a better idea of how many people this affects, I need to keep this cable for my own legal protection.

Please let me know what additional information you require.  I'll contact everyone on the To: and CC: line when I get together with Jason at FunKey computers.


Following this reply and after discussing Steven's request with my wife, I contacted Steven on the phone to tell him we thought it was unnecessary for us to send our cable since he should have hundreds available to him to test, but we would agree to mail it to him since we still had my wife's cable which had the same defect.  I mailed the cable back to Thermaltake the following morning and awaited his reply:

From: Steven
Sent: Friday, May 02, 2003 12:53 PM
Subject: RE: IMPORTANT - Wiring Defect on Xaser3 ThermalTake Case on the top 1394 Firewire connector
Importance: High

Hi,

Here are what our technician has found for the IEEE cable and you may find them interesting. Basically they tested it and find out no problem with the firewire cable you sent back at all and concluded this is a installation error.

Let us know what you think and please provide us address to return the original 1349 cable.

Steven

This is the point I started to become very frustrated with Thermaltake.  After demonstrating this problem to more than 20 people, there was absolutely no way this was an "Installation Error", especially since I provided Thermaltake with a test procedure that completely eliminated that possibility.  For the first time since this fiasco started, Thermaltake gave me the impression that they were going to try to ignore the problem.  My next two replies were less polite illustrating my frustration: 

That's fascinating, Steven, because the tests I did that prove the cable's wired wrong (or that there's a problem with the circuit board on the top of the case) do not require anything to be installed (by me or anyone else) which eliminates the possibility of an "Installation Error" on my part.  The problem was witnessed by technicians at 2 different stores and several other people.  I sent you the testing procedure I used, and that procedure doesn't require me or anyone else to install anything to test for this problem.  Did you actually try my testing procedure?  You don't need a motherboard or an external CD-RW drive to test the problem.  In fact, the motherboard adds an additional layer of testing that would require verification of correct installation.  My testing method does not.  There is also the possibility that the cable's NOT wired wrong - and that there's a problem with the I/O header that it's attached to at the top of the case.  Since I didn't send you that part, how can we know for sure where the problem is?

Is there a Thermaltake representative in this area that you trust to observe this problem locally?  I'm more than willing to provide a live demonstration of this problem to anyone you like.

I need you to use my testing procedure detailed below and tell me what your results are.  I don't care about your motherboard or any other devices - I only care about your case and what your multimeter tells you when you follow my testing procedure.

I once again verified the wiring I sent you with the wiring found on a brand-new case at Fun-Key Computer store in Bellevue Washington, so I'm certain my information's correct.  However, I'm not 100% sure if the problem's actually with the cable OR the 1394 header on the top of all of the cases I've tested...and you can't be either.

Would it be possible for you to send me the schematics for the top circuit board?  That would help out a great deal!

So in closing, my question to you is as follows:

When you plug an external 1394 powered hub into the top connector of the Xaser III case, what voltage AND polarity do you measure on the VG and VP pins on the cable that attaches to the motherboard?  There are only two possible answers.

Thanks,

I never got them to run my testing procedure or give me an exact reply to my E-mail.  After some further thought and discussion about his reply with my wife and friends, I realized something I completely overlooked and sent this additional reply:

Sent: Saturday, May 03, 2003 1:46 AM
To: Steven Wu, Weller Chen
Subject: RE: IMPORTANT - Wiring Defect on Xaser3 ThermalTake Case on the top 1394 Firewire connector

Steven and Weller -

One additional thing came to our attention when we were looking at the pictures you sent regarding the cable problem - I don't know how I overlooked this today when I spoke with you on the phone...  As we discussed on the phone, your technicians didn't follow the testing procedure I described, and instead decided to connect the cable up to a Abit AT7-Max2 Mainboard and then use a Yamaha CD-RW device to "test" the power pins on the 1394 port.

The test they performed "passed" with no problems, and we believe we know why:  Your technicians didn't use a bus-powered 1394 device, they used a Yamaha CRW-F1ZDX external CD-RW drive which uses an external AC power supply.  The test device they used is not bus powered and therefore obviously can't be used to test the 1394 bus power supply from the connector since those pins aren't even connected to the device.

Although I don't have a CRW-F1 device, I do have about 15 other 1394 devices which also require external AC power and none of them rely on or require 1394 bus-supplied power.

To find a power-related problem, your technicians have to specifically test for a power-related problem.  As I mentioned in my previous e-mails, the TPA and B pins ARE correctly wired which means that the external CD-ROM drive they used would have been detected just fine - since the device they used was not bus-powered.

If your technicians want to try their specific testing method again, then they must use a 1394-powered device such as a small, external hard drive or a Firewire video camera.  Here are several links to bus-powered 1394 devices:

http://www.evertech.com/category.cfm?Category=37
http://www.evertech.com/category.cfm?Category=38
http://www.cwol.com/firewire-cameras/pyro-webcam.htm
http://www.psism.com/fwreader.htm
http://store.yahoo.com/wiebetech/ultragb1.html
http://store.yahoo.com/wiebetech/firkey4.html

I'll be on the road heading for California starting Saturday, May 3rd.  I'll contact you by phone when I get an idea of when I'll be stopping by your office to demonstrate this problem to and your technicians.  I'm bringing my wife's cable which is configured exactly like mine was.  I also stopped by Computer Stop today and had them open up another brand-new factory sealed & shrink-wrapped Xaser III case so that I could test their cable.  It also failed the test.

Until then, please feel free to contact me by phone with your technician's new test results when they conduct their test using a bus-powered 1394 device.  I look forward to meeting you next week.

Kind regards,

Per the above E-mail, my friend and I drove down to the Thermaltake office in Los Angeles, CA on May 7th, 2003.  We met with Steven Wu and demonstrated the problem to him in person using his Xaser III cable on the exact same case Thermaltake technicians had previously used.  After explaining the operation of a Multi-meter to him, he acknowledged the problem and said he would make the effort to contact Thermaltake headquarters in Taiwan.  We also showed him why their testing procedure, which used a non-bus powered device, wouldn't work to demonstrate the problem.  We explained to him that he needed to obtain and test a bus-powered device (like a laptop 1394 hard drive) using their test system and attempt to reproduce the problem.  Following that meeting he said we should hear something back from Taiwan the following week.  That week came and passed with no updates.

On July 1, 2003, Weller Chen contacted me via telephone to discuss the issue.  Thermaltake finally officially acknowledged the issue and told me that they are working to isolate which date codes are affected:

From: Weller Chen
Sent: Tue 7/1/2003 4:56 PM
Cc: Tt - Steven Wu
Subject: Thermaltake Date Code

Hi,

We really appreciate your help in locating this batch of cases. The date code should be located right besides the Hard Drive cage. Please see the attached image.

Best regards,

Weller Chen
Product / OEM
Thermaltake Technology USA Inc.
Tel: (626) 968-9189
Fax: (626) 968-7659
URL: http://www.thermaltake.com
http://www.bluetake.com

Final Update 12/2005 - Thermaltake never did "fess-up" to how many cases were produced with the defect and I had heard that it had become harder and harder to get them to respond to customer complaints regarding damage caused by this defect.  If you have a Xaser III and you are able to successfully test your case using the Test Procedure on this web site, please continue to the What To Do page.  As of 12/2005, I have archived this site and it is now for reference purposes only.  As such, I am no longer offering assistance to people with questions about this problem or the test procedure I have described.  I have tried to provide you with as much information as possible regarding this problem, and I hope it helps you.

Finally, I want to remind everyone that although the manufacturer is certainly responsible for selling defective cases, you could save yourself a lot of time and aggravation by testing your cases yourself before attaching any valuable devices to your system - and this includes EVERY case, not just the ones affected by this problem.  Never trust the OEM to follow the specification correctly!!  Just because a specification exists does NOT mean that the OEM followed it exactly, nor does it mean that they test every single case they manufacture to verify it conforms to the required specifications.  If you think you have this defect, then you have to test for it yourself.

 

 

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Last modified: 12/23/05.